The Race to the Bottom: LED Bulbs And DFM
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작성자 Sara 댓글 0건 조회 4회 작성일 25-09-20 04:41본문
The dropping price of LED bulbs is accelerating. We evaluate just a few manufacturers to see how they are approaching design and decrease price manufacturing. You've got in all probability noticed LED EcoLight smart bulbs situated subsequent to the incandescent and EcoLight compact fluorescent (CFL) bulbs at your local hardware store. I spend approach an excessive amount of time in these aisles. This is capitalism at its most interesting! I find the battle of recent tech, sensible manufacturing, and massive demand EcoLight products intriguing. I've switched nearly all the lights in our home over to LED partly due to the (small) power savings, but mostly because I am lazy: A 22-yr lifetime means I don't need to climb a ladder for a while. Once i bought my LED bulbs a few years in the past they were round $15 a pop. As with most all tech, I've watch the price drop over time. In this case, LED bulbs in my native Residence Depot (Philips 60W) are hovering around $10.
On a recent go to to the lighting aisle I used to be taken off guard when a pack of two 60W bulbs by Philips have been selling for $5 ($2.50 each!). This isn't just a drop in price, that is an all out worth warfare between some heavy hitters. Complicated me was the fact that proper subsequent to those 60W bulbs for $2.50 were 60W bulbs for $10 from the identical producer. Upon nearer inspection I seen one thing odd. These lower cost LEDs had a display life of 10 years as opposed to 22. Ok, EcoLight smart bulbs so that they shaved some cost by shortening the life span of the bulb. Neat advertising trick but the engineer in me wanted to know how. Nothing too crazy. Every bulb claimed to be 800 lumen at varied energy consumption ranges (8.5W to 9.5W). And that i solely seen this now however a budget bulbs are non-dimmable. Exhausting to see in the above image however the bulb in the middle (low-cost Philips) is barely shorter than the costlier Philips bulb.

The TCP is a few centimeter taller. This has little effect on lighting but millimeters of materials will start to matter. I did a quick initial test to see how the bulbs performed. 13.2W). Maybe the precise LEDs consume 9.5W and the ballast (the factor EcoLight smart bulbs changing AC to DC) consumes the remainder. This would be an excellent-sneaky marketing ploy, EcoLight smart bulbs as I assumed the score on the outside of the packaging was the general energy consumption of the bulb. All three bulbs had opaque plastic upper our bodies. The costly Philips bulb came apart with some sturdy twisting. Beneath was a neat plastic diffuser. Underneath the diffuser was a mixture of small and large LEDs. Not what I'd have expected - 14 huge LEDs, EcoLight smart bulbs 6 small. A, as properly as the date code: 2014-10-14, a delta of 7 months from once i purchased the bulb. The date might be in relation to design version and never manufacture date.
With quite a little bit of prying pressure, the metallic LED PCB comes off the steel base heatsink. This was to be expected; there was good thermal grease sandwiched between the PCB and the heatsink. Some additional prying and EcoLight lighting we will see the ballast underneath. I got a bit forceful with a hacksaw so ignore the hack marks for EcoLight bulbs the second. The steel base is threaded onto the plastic base after which spot crimped to the plastic (you may see the a number of dots or EcoLight smart bulbs dimples around the metal base). That is the primary clue that Philips is engaged on simplifying the manufacturing process. Moreover, the 2 uncovered wires in the image will not be soldered to the base, they are compressed to it, moreover simplifying the meeting course of. The ballast! Numerous caps, EcoLight reviews an inline fuse, transformer, inductor, and some transistors. C1, C2 and C3 are metalized polyester movie capacitors. Right here is the rear aspect of the ballast.
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